PRODUCTION MACHINERY - Fifty-nine (59) custom-built production machines committed to machining of high quantity parts Seven (7) CNC vertical machining centers (Mazak & Enshu) equipped with pallet changers & Haas programmable indexing tables Four (4) CNC horizontal 4-axis machining centers (Toyoda) with pallet changers Seven (7) CNC Lathes (Bridgeport, Emco-Maier, Omniturn, Mazak) One (1) Hause dual 8-station dial index machine, w/CNC heads Five (5) #2 Brown & Sharpe screw machines (used as collet chuckers) One (1) Acme-Gridley l 5/8” RA-6 six-spindle automatic screw machine with custom stock feeding system One (1) Acme-Gridley 5-1/4” RAC-6 six-spindle automatic chucker One (1) Hardinge Automatic Chucker 1” single-spindle machine Five (5) Cincinnati centerless grinders Six (6) Rousselle punch presses with air clutches l5-22 tons capacity, used for assembly and tube bending operations. These presses can be interconnected with other machinery. Eight (8) CNC vertical knee mills – Bridgeport, Robotool, Dynapath. Eleven (11) automated & manual vertical knee mills, – Bridgeport, Jet Three (3) lathes- Sheldon, Imperial Two (2) Kent-Owens Horizontal Mills Four (4) Burgmaster 6 spindle turret drills One (1) Ex-Cell-O 4 spindle opposed horizontal boring machine Eight (8) saw machines for high production, cam driven – Rhobi, Kysor, Kalamazoo, DoAll, MPC design Three (3) #2 Torrington swaging machines with auto feed One (1) Torrington/Vail Tube End Forming machine One (1) Schmidt stamping press Three (3) C-frame hydraulic presses- Multi-Press, Greenerd Four (4) automatic 2 ton hydraulic presses, Multi-Press Three (3) shop air supply compressors (1x 75hp, 2x 30hp) - Ingersoll-Rand, Gardner-Denver Two (2) compressed air drying systems Six (6) sanders One (1) Hammond 4” horizontal wet belt grinder One (1) Synchro-Tapper two spindle (inclined) tapping machine One (1) auto bolt assembly machine One (1) special washing machine, handles trays up to 80” high One (1) shot blasting machine Three (3) Pines CNC tube benders Three (3) Diacro automatic rotary tube benders Six (6) Diacro manual tube benders Four (4) vertical broach machines One (1) ten ton dual face broaching machine One (1) coolant reconditioning system THE MACHINES PERFORM: Secondary Machining Operations: Drilling: Conventional – Gun – Deep Hole – Oil Hole – Center Drill Reaming: Straight Hole – Taper – Form Milling: End – Side – Concave – Convex – Ball End – Slab – Form Also: Counter Bores, Counter Sinks, Chamfers, Facing, Cutoff Sawing, Broaching, Burnishing, Trepanning, Hollow Mill, Keyways, Deburring, etc. Power Press Operations: Stamping – Forming – Swaging Bending – Tube Forming, etc. Other: Assembly – High Pressure Flush (to l0,000 PSI) - Brushing – Torque Testing – Physical Inspecting – Pressure Tests Our Machines are Built in These Modes: Single Spindle – Automated, cam operated, with or without Index Table, fully fixtured. Multiple Spindle – Fixed Chucking of piece part, up to ten spindles – all spindles cam operated from one camshaft with interfering stops as required. Multiple Spindle with Index Table – up to twenty spindles, all spindles cam operated from one camshaft. Multiple Spindle - operating on both sides of Index Table (Trunnion Machine Design). All spindles cam operated from two synchronized camshafts. Interfering stops used if indicated. MACHINE CAPACITY We can economically drill up to a 2- l/2” dia. Hole. Our vises (MPC design and manufacture) grip with as much as l0,000 lbs. of force. Power Press operations are equal to that of a l0 ton Punch Press, 50 ton hobbing force. We can handle parts weighing up to 20 pounds. Modifications can be made to handle parts weighing more than 20 pounds. METHOD OF COMPANY OPERATION Upon receipt of an order, Machined Products Co.’s staff will engineer and build a machine in our shop specifically customized for your part. We utilize programmable logic controllers for machine controls. We can design and build our own machines for less cost and in less time than conventional machines. Repairs can be done on premises so we have better control and less expense, which reflects in the overall cost of parts manufactured. The machines remain on site. At the conclusion of a job the machine can be rebuilt for a new job. The machines are dedicated to the part and remain so for the life of the job. Production quantities in excess of 300,000 per year result in the most economical price. Part life of three years or more further reduces cost and justifies dedicating a machine to a part. INSPECTION EQUIPMENT Complete computerized SPC systems with latest data evaluating capabilities and laser jet printing. One (1) Sheffield Cordax 3000 coordinate measuring machine with latest computer control systems. Four (4) computer assisted digital Deltronic comparators with surface illumination and SPC capability. One (1) Wilson Rockwell Hardness Tester with regular and superficial all scales capability. One (1) Tinnus Olson Brinell Hardness Tester Two (2) Bendix surface finish profilometers Six (6) Digital Electronic Columns- Sheffield, Blanchette One (1) 250 magnification ROI video camera equipment One (1) Millipore cleanliness test equipment to monitor particle sizes Twelve (12) miscellaneous air gage assemblies Equipment & capabilities to polish and prepare samples to check microstructure, graphite size, type, and heat-treat case depth Two (2) air pressure check machines to detect leaks and cracks in parts Complete line of height gages, bore gages, calipers, micrometers with SPC output capabilities along with conventional inspection equipment and gages (separate for production and inspection). Many specially designed and built inspection instruments to check parts that cannot be checked on conventional inspection instruments. One (1) drill press Eight (8) Spray test stands TOOL ROOM EQUIPMENT Six (6) mills, vertical variable speed – Bridgeport, Jet Two (2) lathes- Sheldon, Colchester Five (5) surface grinders – Kent, Boyar Schultz One (1) Sunnen honing machine One (1) Cincinnati Milacron tool & cutter grinder Two (2) hydraulic arbor presses up to 30 ton capacity One (1) hand arbor press One (1) Craftsman table saw Two (2) 225 and 250 AMP welders One (1) heat-treat furnace for small tools One (1) K.O. Lee tool and cutter grinder One (1) Optima drill sharpening machine with optical comparator One (1) circular saw blades sharpener Two (2) portable cranes, ½ ton & 1 ton One (1) Craftsman pedestal grinder One (1) cutoff saw blade machine All required fixtures for sharpening special & standard tools - One (1) Bramac 4-axis CNC tool grinder - One (1) Darex CNC XPS-16 drill sharpener ENGINEERING Our Engineers utilize CAD workstations for modeling and designing machines, parts, tooling and gages from R & D to Prototype to Production of parts. We can read all major electronic CAD data formats and we have Internet connectivity for worldwide data exchange capability. SHIPPING One (1) Bendi electric 6000 lbs. Forklift, with swivel forks to 90-degree capability for tight spaces One (1) Hyster electric 5000 lbs. Capacity forklift One (1) Raymond electric 4000 lbs. Capacity forklift (Stand up) One (1) Hyster electric Hand pallet jack Six (6) Hand pallet jacks One (1) automatic stretch wrapping machine One (1) Detrex vapor degreaser/washer Two (2) electronic parts counting scales – l digital, l mechanical One (1) Magnus Mity-Life parts washing machine Two (2) parts washing tanks One (1) hydraulic lift One (1) Pallet Washer